Electricity cabinet locks punch fracture chipping
(1) Cause:
a jump crumbs, crumbs material blocking, card die as a result of;
b, improper feeding material cut in half;
c, the insufficient strength of the punch;
d, the size of the punch too close to punching material traction, causing small punch off;
e, electrical cabinet locks local punch and die too sharp corners;
f, blanking clearance is too small;
g, no of stamping oil or use stamping oil volatile;
h, uneven blanking clearance, offset, convex and concave mold interfere;
i, unloading inserts poor accuracy or worn to lose precision-oriented features;
j, mold-oriented are not allowed to wear;
k, convex and concave mold improper material selection, improper hardness;
i, on materials and parts (sales) wear; the m, gaskets additional improper.
(2) responses:
a, solve hop cuttings, scrap material blocking the card mode; pay attention to feeding, timely pruning strip, clean up the mold in a timely manner;
c, to modify the design, add punch overall strength, less short the die straight blade size, pay attention to the the punch blade surface repair a slope or curved, cut into small part;
d, the length of the small punch wear short relatively large convex mold one more than the thickness of the material;
e, modify the design;
f control punch and die machining accuracy or modify the design gap, appropriate to increase the small portion punching gap;
g, adjust the the stamping oil droplets oil or replace the oil types;
h, check each forming parts accuracy, and subjected to adjustment or replacement, control of the machining accuracy;
i, training or replacement;
j, electricity cabinet locks replacement guide post, guide sleeve, pay attention to routine maintenance;
k, replace the use of materials, the use of appropriate hardness;
i Only change the materials and parts;
m, correction, gaskets, rest less, and the use of steel pad die pad in pad below the pad.
Electricity cabinet locks bronze tripod bending deformation of dimensional variation
(1) Cause:
a guide pin to wear the pin diameter;
b, bending lead-bit part of the precision differential wear;
Bend the tabs, die wear (pressure loss);
d, less than the demise of the mold;
e, material slip Bend the tabs, die no guide-bit function, not bending to impose preload;
f, mold structure and poor design size;
g, electricity cabinet locks stamping burrs, poor triggered bent;
h, bending parts of the punch die additional spacer more size instability;
i, material thickness dimension of the variation;
j, the material mechanical-shaped variation.
(2) responses:
a replacement guide pin;
b reground or replaced;
c reground or replaced;
d, checking, correction;
e design modifications and additional lead-bit and pre-press functions;
f, modify the design size, decomposition bending, increase the bending and shaping;
g, training cutting bit incision;
h, electricity cabinet locks adjustment, the overall steel pad;
i, replacement materials, to control the quality of the feed;
j, replacement materials, to control the quality of the feed.
The cabinet locks stamping the level of (a mold pieces)
(1) Cause:
a stamping burrs;
b, stamping crushed crumbs material in the mold;
c, convex, concave mold (bending-bit) pressure loss or damage;
d, punching stacker;
e, binder parts wear, pressure loss;
f, tear cleavages tear cut to match the size of knife-edge wear;
g, easily broken bit pre-cut depth inconsistent, punch and die wear or chipping;
h, hit the convex parts of the punch and die chipping or wear more serious;
i, mold design flaws.
(2) responses:
a training cutting bit incision;
b, electricity cabinet locks clean up the mold, to solve the problem of material floating debris;
c, re-training or replaced with new parts;
d, training punching incision? bald? Kau chisel the doorpost Ken structure delta broom basket for fruits, inspection, implementation, maintenance or replacement;
f, repair or replacement guarantee tear cut situation;
g, check the pre-cut convex, concave die situation, the implementation of maintenance or replacement;
h, checking the convex and concave mold position, the implementation of maintenance or replacement;
i, design modifications, additional height adjustment or additional shaping station.